1ND-TV ENGINE MECHANICAL > TORQUE SPECIFICATIONS



Part Tightened
N*m
kgf*cm
ft.*lbf
Valve adjusting screw x Lock nut
with SST
13
133
10
without SST
20
204
15
Engine under cover x Body
5.0
51
44 in.*lbf
Radiator reserve tank assembly x Inter cooler cooling air duct sub-assembly
7.5
76
66 in.*lbf
Battery clamp sub-assembly
3.5
36
31 in.*lbf
Battery carrier x Body
17
175
13
Cooler compressor assembly x Oil pan sub-assembly
25
250
18
No. 1 air tube x Air tube support
7.0
71
62 in.*lbf
Engine mounting insulator RH x Engine mounting bracket RH, Body
52
530
38
Engine mounting insulator RH x Stud bolt
10
102
7
Engine mounting insulator LH x Body
52
530
38
Engine mounting insulator LH x Engine mounting bracket LH
52
530
38
Front shock absorber x Front stabilizer link
74
755
55
Front axle assembly x Front lower suspension arm
98
999
72
Front shock absorber x Front flexible hose
29
300
22
Front shock absorber x Front speed sensor bracket
29
296
21
Front axle assembly x Front speed sensor
8.5
87
75 in.*lbf
Front axle hub nut x Front drive shaft assembly
216
2203
160
Engine moving control rod x Front frame assembly
100
1020
74
Front frame assembly x Body (Bolt A)
108
1101
80
Front frame assembly x Body (Bolt B)
140
1428
103
Engine moving control rod x Engine control rod bracket
120
1224
89
Fuel filter assembly x Engine mounting insulator LH
19
189
14
Engine ground bolt x Water outlet sub-assembly
8.4
85
74 in.*lbf
Transaxle ground bolt x Transaxle assembly
26
260
19
Starter assembly x Transaxle assembly
37
377
27
Front wheel x Front axle
103
1050
76
Terminal B x Generator assembly
9.8
100
87 in.*lbf
Terminal B x Starter assembly
9.8
100
87 in.*lbf
Transaxle assembly x Cylinder block sub-assembly
for Flange bolt
37
377
27
for Bolt with washer
33
336
24
Transaxle assembly x Oil pan sub-assembly
for Flange bolt
37
377
27
for Bolt with washer
33
336
24
Bleeder clutch release tube x Clutch release with bearing cylinder assembly
15
155
11
Transaxle assembly x Clutch release with bearing cylinder assembly
23
229
17
Bleeder clutch release tube x Clutch release bleeder sub-assembly
15
155
11
Bleeder to accumulator tube x Clutch release bleeder sub-assembly
15
155
11
Transaxle assembly x Clutch release bleeder sub-assembly
17
173
13
No. 1 turbo insulator x Turbocharger sub-assembly
7.0
71
62 in.*lbf
No. 2 turbo insulator x Turbocharger sub-assembly
7.0
71
62 in.*lbf
Exhaust manifold converter sub-assembly x Turbocharger sub-assembly
26
265
19
Exhaust manifold converter sub-assembly x Manifold support bracket
37
375
27
Manifold support bracket x Cylinder block sub-assembly
37
375
27
No. 2 manifold support bracket x Cylinder block sub-assembly
37
375
27
No. 2 manifold support bracket x Exhaust manifold converter sub-assembly
37
375
27
Manifold stay x Cylinder block sub-assembly
37
377
27
Manifold stay x Turbocharger sub-assembly
37
377
27
Turbocharger stay x Cylinder head sub-assembly
37
377
27
Turbocharger stay x Turbocharger sub-assembly
37
377
27
No. 2 turbocharger stay x Turbocharger sub-assembly
37
377
27
No. 2 turbocharger stay x Cylinder head sub-assembly
37
377
27
Inlet turbo oil pipe sub-assembly x Turbocharger sub-assembly
11
112
8
Inlet turbo oil pipe sub-assembly x Cylinder block sub-assembly
9.0
92
80 in.*lbf
Exhaust manifold x Cylinder head sub-assembly
43
438
32
Cylinder block side cover x Cylinder block sub-assembly
37
377
27
Crankshaft position sensor x Cylinder block sub-assembly
8.0
82
71 in.*lbf
No. 1 cylinder block insulator x Cylinder block sub-assembly
7.0
71
62 in.*lbf
Clutch cover assembly x Flywheel sub-assembly
19
195
14
Flywheel sub-assembly x Crankshaft
1st
49
500
36
2nd
Turn 90°
Turn 90°
Turn 90°
Valve rocker arm pivot x Cylinder head sub-assembly
30
306
22
No. 1 with head taper screw plug x Cylinder head sub-assembly
25
255
18
Cylinder head sub-assembly x Stud bolt
A, D
10
102
7
B
15
153
11
C
5.0
51
44
Connecting rod x Connecting rod cap
1st
15
153
11
2nd
Turn 90°
Turn 90°
Turn 90°
Crankshaft bearing cap x Cylinder block sub-assembly
1st
60
612
44
2nd
Turn 90°
Turn 90°
Turn 90°
No. 1 oil nozzle sub-assembly x Cylinder block sub-assembly
9.0
92
80 in.*lbf
Tube connector x Cylinder block sub-assembly
25
255
18
Cylinder block sub-assembly x Stud bolt
6.0
61
53 in.*lbf
EGR with cooler pipe assembly x Cylinder head sub-assembly
23
235
17
EGR pipe connector x Electric EGR control valve assembly
23
235
17
No. 1 EGR cooler bracket x Cylinder head sub-assembly
23
235
17
Electric EGR control valve assembly x Intake air connector
23
235
17
Oil level gauge guide sub-assembly x Cylinder head sub-assembly
9.0
92
80 in.*lbf
Intake air connector x Cylinder head sub-assembly
23
235
17
No. 1 glow plug connector x Glow plug assembly
2.2
22
19 in.*lbf
Glow plug assembly x Cylinder head sub-assembly
13
127
9
No. 1 injection pipe clamp x Injection pipe sub-assembly
9.0
92
80 in.*lbf
No. 2 injection pipe clamp x Fuel inlet pipe sub-assembly
9.0
92
80 in.*lbf
Injection pipe sub-assembly x Injector assembly
28
286
21
Injection pipe sub-assembly x Common rail assembly
28
286
21
Fuel inlet pipe sub-assembly x Common rail assembly
28
286
21
Fuel inlet pipe sub-assembly x Supply pump assembly
28
286
21
Common rail assembly x Cylinder head sub-assembly
21
214
15
Supply pump assembly x Cylinder head sub-assembly
21
214
15
No. 1 nozzle holder clamp x Cylinder head sub-assembly
19
194
14
Water temperature sensor x Water outlet sub-assembly
20
204
15
Water outlet sub-assembly x Cylinder head sub-assembly
11
112
8
Water by-pass pipe sub-assembly x Water outlet sub-assembly
9.0
92
80 in.*lbf
Water by-pass pipe sub-assembly x Cylinder block sub-assembly
9.0
92
80 in.*lbf
Water inlet pipe x Cylinder block sub-assembly
9.0
92
80 in.*lbf
Water inlet x Water inlet housing
9.0
92
80 in.*lbf
Oil pan cover x Oil pan sub-assembly
7.0
71
62 in.*lbf
No. 2 oil pan cover x Oil pan sub-assembly
7.0
71
62 in.*lbf
Generator assembly x Generator bracket
54
551
40
Generator assembly x Engine mounting bracket RH
21
214
15
Generator bracket x Cylinder block sub-assembly
40
407
30
Vacuum pump assembly x Timing chain cover sub-assembly
21
214
15
No. 2 idle pulley assembly x Timing chain cover sub-assembly
25
250
18
V-ribbed belt tensioner assembly x Timing chain cover sub-assembly
24
245
18
Crankshaft damper sub-assembly x Crankshaft
210
2141
155
Idler pulley sub-assembly x Engine mounting bracket RH
40
408
30
Oil pressure switch assembly x Cylinder block sub-assembly
15
153
11
Harness bracket x Cylinder head cover sub-assembly
11
112
8
Camshaft position sensor x Cylinder head cover sub-assembly
7.0
71
62 in.*lbf
Cylinder head cover sub-assembly x Cylinder head assembly
11
112
8
Harness bracket x Timing chain cover sub-assembly
13
130
9
Water inlet housing x Timing chain cover sub-assembly
9.1
93
81 in.*lbf
Engine mounting bracket RH x Cylinder head sub-assembly, Cylinder block sub-assembly
55
561
41
Timing chain cover sub-assembly x Cylinder head assembly, Cylinder block sub-assembly, Oil pan sub-assembly
Bolt A, B, Nut
21
214
15
Bolt C
40
408
30
Camshaft timing sprocket x Camshaft
20
204
15
No. 1 chain tensioner assembly x Cylinder block sub-assembly
21
214
15
No. 1 chain vibration damper x Cylinder block sub-assembly
21
214
15
Oil pump drive shaft gear x Oil pump assembly
30
306
22
Camshaft bearing cap x Cylinder head sub-assembly
19
194
14
Cylinder head sub-assembly x Cylinder block sub-assembly
1st
50
510
37
2nd
Turn 90°
Turn 90°
Turn 90°
3rd
Turn 90°
Turn 90°
Turn 90°
4th
Turn 90°
Turn 90°
Turn 90°
Oil cooler assembly x Oil filter bracket sub-assembly, Oil pan sub-assembly
21
214
15
Oil filter cap x Oil filter bracket sub-assembly
25
255
18
Engine oil level sensor x Oil pan sub-assembly
9.0
92
80 in.*lbf
No. 2 oil pan sub-assembly x Oil pan sub-assembly
9.0
92
80 in.*lbf
Stud bolt x Oil pan sub-assembly
A
5.0
51
44 in.*lbf
B
10
102
7
Oil pan drain plug x No. 2 oil pan sub-assembly
38
387
28
Oil pan sub-assembly x Cylinder block sub-assembly
21
214
15
Engine hanger x Cylinder head sub-assembly
40
408
30
Battery negative terminal x Battery negative cable
5.4
55
48 in.*lbf